Remote Diagnostics Case Study: Mitsubishi Electric VRF Error 5103

Remote Diagnostics: Mitsubishi Electric VRF Error 5103
Customer Challenge

System error code 5103 was registered in a bedroom indoor air conditioning unit. The error was generated due to an abnormal thermistor reading.

Possible triggers:

1
Return Air Sensor
2
Liquid Pipe Sensor
3
Gas Pipe Sensor

 

The Traditional Course Of Action

A technician visits the site, accesses the system physically, and:

1
Checks if the sensors are fixed properly to the terminal block
2
Checks sensor resistance (5.3k ohm @ 25°C)
3
Checks if a faulty PCB is not reading correctly, collects new data, and verifys the fix

 

Remote Diagnostics: Mitsubishi Electric VRF Error 5103
Remote Course Of Action
Remote Diagnostics
Searching for the Error Cause
Using Historic Data
Remote Diagnostics
1
Remote Diagnostics
A service engineer accesses CoolAutomation's HVAC Predictive Maintenance Suite to check system history.
Searching for the Error Cause
2
Searching for the Error Cause
Looking at the AC unit's operation data for the last hour, all thermistor readings are normal.
Using Historic Data
3
Using Historic Data
Looking at the Predictive Maintenance Suite's historical data for the last 7 days, we see spikes in the gas pipe sensor. Therefore, it seems that this sensor is faulty and must be replaced (it is less likely that the indoor unit PCB is mistranslating the temp reading only occasionally). Also, the sensor connection should be checked to make sure it is properly placed.
Traditional HVAC Service Vs Remote - Comparison Table
Traditional HVAC ServiceRemote Service
Multiple trips to the site are likely, as an engineer may need several visits before he witnesses the error in real-time
A single trip to the site
Many hours of engineer time
One hour of engineer time on-site
Multiple days of system downtime
Minimal system downtime